Difference between revisions of "Eddy Sensor Boards"

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In 1993, Williams introduced eddy sensors with Twilight Zone. Eddy sensors can detect the ball through the playfield, and are useful where an opto is awkward. Twilight Zone used eddy sensors to identify the ceramic powerball.
 
In 1993, Williams introduced eddy sensors with Twilight Zone. Eddy sensors can detect the ball through the playfield, and are useful where an opto is awkward. Twilight Zone used eddy sensors to identify the ceramic powerball.
  
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The eddy sensor depends on an IC specifically designed for the purpose, the TDA0161. This chip makes a ooil oscillate, and can detect the losses in the coil. When a a ball comes near, the losses increase and the circuit stops oscillating. This design is more stable than designs that use frequency shift like a beachcomber's metal detector.  
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The eddy sensor depends on an IC specifically designed for the purpose, the TDA0161. This chip makes a coil oscillate, and can detect the losses in the coil. When a a ball comes near, the losses increase and the circuit stops oscillating. This design is more stable than designs that use frequency shift like a beachcomber's metal detector.  
  
 
Eddy sensors can detect fast-moving balls. This is important for the Scared Stiff crate; the Theater of Magic trunk; the Cirqus Voltaire ringmaster; and the heads on Roadshow.
 
Eddy sensors can detect fast-moving balls. This is important for the Scared Stiff crate; the Theater of Magic trunk; the Cirqus Voltaire ringmaster; and the heads on Roadshow.
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Tales of the Arabian Nights did not use eddys for its exit lanes. Instead, it placed an opto pair looking through the playfield. Safecracker and Cactus Canyon used special reed switches to detect the ball.  
 
Tales of the Arabian Nights did not use eddys for its exit lanes. Instead, it placed an opto pair looking through the playfield. Safecracker and Cactus Canyon used special reed switches to detect the ball.  
  
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Earlier eddy boards used optocouplers as outputs. By Roadshow, Williams switched to a discrete circuit which increased the complexity of the board but presumably reduced the cost.
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Earlier eddy boards used optocouplers as outputs. By Roadshow, Williams switched to a discrete circuit which increased the complexity of the board but presumably reduced the cost. Note that the Roadshow manual has an incorrect schematic for the Eddy sensor board. Q2 is marked as 2N3904 when it should be a 2N3906 and diode D2 & D3 are the wroung way around. Use the schematic from Scared Stiff or Theater of Magic insted.
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The eddy sensor is a reliable part. However, they require an accurate set point that varies between boards, because of variations in the components.
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Small Eddy Sensor
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[[Image:Small Eddy PCB Sensor.jpg|200px|thumb|left|Small Eddy Sensor]]
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Used in:
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*Road Show, head jaw hit sensors (2)
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*Theater of Magic, trunk hit sensor
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* Scared Stiff, crate hit sensor
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Twilight Zone Trough Eddy Sensor
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[[Image:Tztrougheddy.JPG|200px|thumb|left|Twilight Zone Trough Eddy Sensor]]
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'''What Goes Wrong?'''
 
  
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Eddys are reliable, but suffer from various long-term issues.
 
  
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'''Twilight Zone'''
 
  
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The trough opto is one of the worst problems in the game, second only to the clock. It has a number of problems.
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===What Goes Wrong?===
  
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'''Connector Spring Failure'''
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Eddys are reliable, but suffer from various long-term issues.
  
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The trough eddy board and its sensor are joined by a small cable. With the vibration from the trough, the pins lose spring and the connection becomes unreliable. There are two solutions. You can solder the wires directly to the boards. Or you can buy or make a new cable.
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[[Twilight Zone Eddy Boards]]  (uses first generation sensor board with opto coupler)
  
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'''Damaged Sensor'''
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[[Star Trek: The Next Generation Eddy Boards]] (uses first generation sensor board with opto coupler)
  
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The sensor is adjustable, and needs to be within 1/16 of the ball to work. If it is too close, the ball hits it and destroys the plastic. If it gets to the wire, the sensor will permanently fail. Although the sensor may look beaten up, the problem is still usually the cable.
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[[Roadshow Eddy Boards]] (uses second generation sensor board with transistors)
  
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'''Out of Tune Circuit'''
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[[Theater of Magic Eddy Boards]] (uses second generation sensor board with transistors)
  
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The design doesn't accommodate allvariations of parts and conditions, and may end up being too robust and never respond to a close ball - or it may never start up. One fix to try for a stuck red light is to add some twists to the cable,
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[[Scared Stiff Eddy Board]] (uses second generation sensor board with transistors)
  
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'''Failed Opto Output'''
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[[Cirqus Voltaire Eddy Boards]] (uses third generation sensor board with auto adjust)
  
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The output is an opto across the switch matrix. A short to the switch matrix can destroy the opto. Replace the opto if the LED works correctly but there is no switch signal.
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[[Monster Bash Eddy Boards]] (uses third generation sensor board with auto adjust)

Latest revision as of 01:10, 22 May 2016

In 1993, Williams introduced eddy sensors with Twilight Zone. Eddy sensors can detect the ball through the playfield, and are useful where an opto is awkward. Twilight Zone used eddy sensors to identify the ceramic powerball.

The eddy sensor depends on an IC specifically designed for the purpose, the TDA0161. This chip makes a coil oscillate, and can detect the losses in the coil. When a a ball comes near, the losses increase and the circuit stops oscillating. This design is more stable than designs that use frequency shift like a beachcomber's metal detector.

Eddy sensors can detect fast-moving balls. This is important for the Scared Stiff crate; the Theater of Magic trunk; the Cirqus Voltaire ringmaster; and the heads on Roadshow.

Tales of the Arabian Nights did not use eddys for its exit lanes. Instead, it placed an opto pair looking through the playfield. Safecracker and Cactus Canyon used special reed switches to detect the ball.

Earlier eddy boards used optocouplers as outputs. By Roadshow, Williams switched to a discrete circuit which increased the complexity of the board but presumably reduced the cost. Note that the Roadshow manual has an incorrect schematic for the Eddy sensor board. Q2 is marked as 2N3904 when it should be a 2N3906 and diode D2 & D3 are the wroung way around. Use the schematic from Scared Stiff or Theater of Magic insted.

The eddy sensor is a reliable part. However, they require an accurate set point that varies between boards, because of variations in the components.


Small Eddy Sensor

Small Eddy Sensor

Used in:

  • Road Show, head jaw hit sensors (2)
  • Theater of Magic, trunk hit sensor
  • Scared Stiff, crate hit sensor


Twilight Zone Trough Eddy Sensor

Twilight Zone Trough Eddy Sensor











What Goes Wrong?

Eddys are reliable, but suffer from various long-term issues.

Twilight Zone Eddy Boards (uses first generation sensor board with opto coupler)

Star Trek: The Next Generation Eddy Boards (uses first generation sensor board with opto coupler)

Roadshow Eddy Boards (uses second generation sensor board with transistors)

Theater of Magic Eddy Boards (uses second generation sensor board with transistors)

Scared Stiff Eddy Board (uses second generation sensor board with transistors)

Cirqus Voltaire Eddy Boards (uses third generation sensor board with auto adjust)

Monster Bash Eddy Boards (uses third generation sensor board with auto adjust)

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