ALI/Fascination Repair
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For history of Allied Leisure see Allied Leisure.
1 Introduction
Allied Leisure (ALI) is best known for making machines with "short" playfields; the two "shaker ball" EM machines, and several "cocktail" pinball machines in the late 1970s, which they produced under the names "Allied Leisure Industries" and "Fascination International" with identical hardware (Gameplan was also making cocktail pinball machines in the late 1970s with completely different hardware based on Bally's designs). They also produced several "traditional form factor" solid-state pinball machines in the mid-1970s.
In September 1975, Allied Leisure released one of the first ever solid state pinball machines to be sold commercially named "Rock On". There is some debate about whether or not Micro Games released "Spirit of '76" first, as the two manufacturers released their titles right around the same time. Micro's specific release date does not appear to have been recorded.
Some history of Allied Leisure can be found here: Part 1, Part 2, Part 3, and Part 4. Some additional background information on Allied Leisure and their arcade games can be found here.
2 Games
2.1 Electromechanical
- Seahunt
- Spooksville
2.2 Solid State
- Rock On
- Dyn O' Mite (also written as Dyno-Mite, Dyno Mite, or Dynomite)
- T.N.T.
- Thunderbolt
- Boogie
- Roy Clark Super Picker
- Getaway
- Hoe Down
2.3 Cocktail
- Take Five
- Flame of Athens
- Hearts Spades
- Disco '79
- Star Shooter
- Circa 1933 (Fascination Int.)
- Eros II (Fascination Int.)
- Eros One (Fascination Int.)
- Roy Clark The Entertainer (Fascination Int.)
3 Technical Info
3.1 Board Set
3.1.1 Generation 1
The system with multiple circuit boards has been designated as "generation 1". It does not have a central MPU, but instead, several discrete PCBs that perform various game functions. It is similar to the way in which the functions of an EM game are separated.
This system was used in Rock On, Dyn 'O Mite, T.N.T., Thunderbolt, and Boogie. All the games used the same cabinet and the same playfield layout, but not all had the same playfield artwork.
The wiring and components for the power section at the bottom of the cabinet varied somewhat between games.
Sounds were provided by a set of chimes.
There are both coin-operated and non-commercial versions of these games. The non-commercial versions were limited to a small handful and had a blank coin door and were missing the credit board, line-em-up display, and the credit display.
3.1.1.1 Pinball Lamp Drivers (264-1-53)
There are two lamp driver boards. One of these boards is located in the backbox, and another in the cabinet.
Lamp Driver Board (Front)
Lamp Driver Board (Back)
3.1.1.2 Pinball Mode Interface / Mode Sequencer Interface (264-1-54)
This board is located in the backbox.
Mode Sequencer Interface Board (Front)
Mode Sequencer Interface Board (Back)
3.1.1.3 Pinball Player Up Logic (264-1-62)
This board is located in the backbox.
Player Up Logic Board (Front)
Player Up Logic Board (Back)
A variation of the Player Up Logic board. Note that the C6 and C13 components are unpopulated. On the schematics for this board dated 2/25/75, both C6 and C13 appear. It's unknown if there are other versions of the schematics with these components missing.
A variation of the Player Up Logic board. Note that the C6 and C13 components are populated.
One interesting thing about this board is that it seems to have been designed to accommodate up to 6 players, rather than just the usual 2 or 4.
3.1.1.4 Bonus Drain / Bonus Board (264-1-59)
This board is located in the backbox.
Bonus Board (Front)
Bonus Board (Back). Note the addition of the 0.1uF 12v ceramic capacitor.
3.1.1.5 Pinball Credit Circuit / Credit Board (264-1-56)
This board is located in the backbox.
3.1.1.5.1 Revisions
3.1.1.5.1.1 Revision A
Revision A is marked with the number "PCB 264-9-10" and is a green-colored PCB. On revision B, this PCB number is followed by the letter "B". Revision A has a number of factory trace cuts and jumpers. These cuts and jumpers were fixed in revision B of this board with modifications to the traces.
Revision A is confirmed to have appeared in Dyno-Mite.
Credit Board Revision A (Front)
Credit Board Revision A (Back)
Credit Board Revision A Board Numbers
Credit Board Revision A Board Modification
Credit Board Revision A Board Modification
Credit Board Revision A Board Modification
Credit Board Revision A Board Modification
Credit Board Revision A Board Modification
3.1.1.5.1.2 Revision B
Revision B is marked with the number "PCB 264-9-10 B" and is a tan-colored PCB. Revision B includes trace changes that were late modifications to the revision A board, which were originally several trace cuts and additional jumpers.
Credit Board Revision B (Front)
Credit Board Revision B (Back)
Credit Board Revision B Board Numbers
3.1.1.5.2 Jumper Settings
This board has jumpers for two settings--one coin per credit or two coins per credit.
This board has jumpers to specify the number of credits given when the number of inserted coins is satisfied. The left-most jumpers are "1" and the right-most jumpers are "9". Coin 1 is the left slot, and Coin 2 is the right slot. There is a note in the Dyno-mite manual that says the game can only use the "coin 1" jumper setting.
Examples:
- 25¢ per play - set "one coin per credit" and "1" for credits.
- 50¢ per play - set "two coins per credit" and "1" for credits.
- 50¢ for 3 plays - set "two coins per credit" and "3" for credits (note that there will be no "25¢ per play" option available in concert with these settings).
3.1.1.6 Score Display Logic / Standard Digital Scoring Unit (264-1-60)
Depending upon if the game is a 2-player or 4-player game, either 2 or 4 of these boards are located in the backbox.
Score Display Logic Board (Front)
Score Display Logic Board (Back)
Score Display Logic Board (with Display Glass installed)
3.1.1.7 Score Display (5-digit) (264-1-75)
The score displays are inserted into the Score Display Logic boards (264-1-60).
Score Display (Front)
Score Display (Back)
3.1.1.8 Line 'Em Up Logic (264-1-57)
This board is located in the backbox.
Line 'Em Up Logic Board (Front)
Line 'Em Up Logic Board (Back)
Line 'Em Up Logic Board (with display installed)
3.1.1.9 Line 'Em Up Display (264-1-64)
The Line 'Em Up Display is inserted into the Line 'Em Up Logic board (264-1-57).
Line 'Em Up Display (Front)
Line 'Em Up Display (Back)
3.1.1.10 Credit Display (264-1-55)
This board is located in the backbox. Note that although it appears that the glass nipple is broken off, that is simply the way it was formed and the glass will still light up normally.
Credit Display (Front)
Credit Display (Back)
3.1.1.11 Pinball Playfield Scoring Logic (264-1-61)
This board is located in the cabinet.
Playfield Scoring Logic Board (Front)
Playfield Scoring Logic Board (Back)
3.1.1.12 Relay Drivers Board (264-1-52)
This board is located in the cabinet.
Relay Drivers Board (Front)
Relay Drivers Board (Back)
3.1.1.13 Chime Solenoid Circuit (264-1-189)
Part name & number found within a technican's printed notes. Unclear which game(s) it appears in. Note: Not present in Rock On, Dyn 'O Mite, or T.N.T. Possibly present in Thunderbolt, but this is unconfirmed.
3.1.2 Generation 2
3.1.2.1 MPU
Generation 2 games can use two different MPU revisions: PCB50210125E and PCB50210125H. They appear to be interchangeable. However, the custom 6530 chips on the PCB50210125E appear to lack input protection, and are open to being damaged from shorted input lines. The custom 6530 chips are very rare and difficult to obtain. however, flippers.com has been in the process of developing a replacement.
3.2 Connectors & Pin Designations
3.2.1 Generation 1
3.2.1.1 50-pin (25x25) Connectors
The 50-pin connectors are used on all of the PCBs present in the game, except for the display boards and line em up logic board. The 50-pin connectors have two rows of 25 pins. The front-facing side is numbered from 1 to 25.
On the back row, the pins are assigned letters, but with a few missing (G, I, O, Q) and with a few additions (AA, BB, CC).
When looking at the the front of a board connector:
| Back Row | A | B | C | D | E | F | H | J | K | L | M | N | P | R | S | T | U | V | W | X | Y | Z | AA | BB | CC |
| Front Row | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 | 10 | 11 | 12 | 13 | 14 | 15 | 16 | 17 | 18 | 19 | 20 | 21 | 22 | 23 | 24 | 25 |
The edge connectors on the PCBs also correspond to these pin assignments. There are a few markings to indicate the start and end of the edge connector contact designations.
For boards that use only a single 50-pin connector, pin 25 is always ground and pin 23 is always the supplied voltage for the board.
For the Playfield Logic board, which has two 50-pin connectors, only connector P1B (on the right) uses pin 25 as ground, and pin 23 for the supplied power.
3.2.1.2 12-pin Plug/Receptacle Connectors
There are eighteen 12-pin plug & receptacle connectors throughout the machine. Each plug/receptacle has a number directly below each pin on the inside of the plug/receptacle. Good lighting and a magnifying glass may be needed to see them.
To separate the connectors, two hands are necessary, since they are always very tightly connected. With one hand, pinch the two contacts tightly. Then, pull on the ridges of the plug. Try to avoid yanking on the actual wires themselves, or they might be pulled from their connectors.
The pins used in these connectors are not the standard Molex 0.084" pin and socket connectors used in most games in later years from other manufacturers. They are AMP Commercial Mate-N-Lok connectors. These connectors are not compatible with Molex connectors, so neither a pin nor socket Molex connector can be substituted. Molex connectors will also not fit properly in the plugs or receptacles.
Various part numbers for pin connectors:
- 60620-1 (Pin, 14-20 AWG, tin-plated brass)
- 60620-4 (Pin, 14-20 AWG, tin-plated phosphor bronze)
- 60618-1 (Pin, 18-22 AWG, tin-plated brass)
- 60618-4 (Pin, 18-22 AWG, tin-plated phosphor bronze)
Various part numbers for socket connectors:
- 60619-1 (Socket, 14-20 AWG, tin-plated brass)
- 60619-4 (Socket, 14-20 AWG, tin-plated phosphor bronze)
- 60617-1 (Socket, 18-22 AWG, tin-plated brass)
- 60617-4 (Socket, 18-22 AWG, tin-plated phosphor bronze)
The pins tend to be corroded and cause connectivity issues. If certain features on your game are not functioning properly, the problem is likely caused by a corroded pin and socket. Additionally, a single signal path may travel through upwards of 5 connection points between the source and destination, so any one of those connectors could be causing a problem because of resistance caused by the corrosion, or lack of any contact at all. Also keep in mind that while replacing pins will restore connectivity and resolve certain issues, some new issues might be introduced that were previously masked by being disconnected (such as tilt/slams switches being in the wrong position).
It is recommended to replace all the Mate-N-Lok connector pins if there are signs of corrosion. However, the connectors are rather pricey compared to their Molex counterparts, so the cost will add up quickly.
One alternate suggestion is to instead replace everything with standard 12-pin Molex housings and 0.084" connectors. However, the original connector housings are color-coded instead of keyed, so the color coding would be lost and it would be very easy to mix up the plugs and receptacles and connect the wrong ones together. Also, it is currently not confirmed if the standard Molex housings will fit through the mounting brackets.
Since there are different gauge wires in use, and some cases where two wires are crimped into a single connector, a small number of 14-20awg connectors will be needed, but the majority of the will be 18-22awg.
To remove the connector pins, a small pair of needle nose pliers will be needed. To remove the socket connectors, a Waldom W-HT-2038 will be needed.
3.2.1.3 6-pin Plug/Receptacle Connector
There is one 6-pin (3x2) connector for the chime assembly. Everything that applies to the 12-pin Plug/Receptacle Connectors also applies to this connector.
3.2.1.4 Connector Designations
The connectors for the PCBs, display boards, and line em up logic board have no J# connector designations in the schematics. They are simply referred to as the board they are connected to. For instance, the connector for the relay driver board is simply referred to as the "relay driver board connector".
The 12-pin and 6-pin pin & socket connectors have designations from J1 through J20, but J17 is not used. Unfortunately, not all of the connectors are explicitly labeled within the cabinet. However, they are color-coded, so even with out the J# designations, they can still be matched up visually if they are disconnected.
3.2.1.5 Relay Sockets
Allied Leisure uses Sigma 67R4-24DC (also noted as 67R4 24VDC) 4PDT (also noted as 4P2T) relays in 14-pin AMP relay sockets. The part number for the socket is 350206-1. The part number for the connectors is 350068-1. Both parts were declared obsolete in 2003 and production of them was ceased.
Bank of relays. Cover removed from one relay, and an exposed relay socket next to it.
Top view of a relay socket.
Relay with the outer cover removed.
Relay showing the numbered pinout.
Relay socket pins labeled.
The pins in 9-12 are the common poles. The pins in row 1-4 make contact with the pins in row 9-12 when the relay is inactive. When the relay is energized, the pins in row 5-8 make contact with the pins in row 9-12.
Connections when a relay is in the inactive state.
Connections when a relay is energized.
To remove a socket from a bracket, press the socket towards the side with the lock tang. Then swing the socket out (while still placing pressure on the tang). Then remove the socket from the bracket. To install a socket into a bracket, follow the steps in reverse order.
The pins in these sockets act as pincers and grip each leg of the relay. The part number for the connectors is 350068-1.
To remove a pin from the relay socket, the lock tang on the pin needs to be pressed down. Insert a small tool or jeweler's screwdriver in the opening of the socket to press down the tang, then pull out the pin.
Detailed view of a relay socket pin.
Insert small tool to press down lock tang on pin.
3.3 Switches
3.3.1 Generation 1
All the game's switches feed into the Playfield Scoring Logic board. At least one LED will light when a switch makes contact. Some switches only trigger one LED, while others can trigger several.
By default, all the LEDs should be off except for the power LED and the outhole LED. If drop targets are in the down position, LEDs will also be lit for those until the game goes through its playfield reset cycle.
3.3.2 Generation 2
All generation 2 solid-state ALI / Fascination games use the exact same MPU board and software; game "rules" are changed simply by rearranging the placement of switches, targets, lamps, pop bumpers, and other elements on the playfield.
| # | J1 | J1 reverse | J2 | J2 reverse | J3 | J3 reverse | # | # | J4 | J5 | J6 | # | credit disp | player disp | # |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 1 | unused | unused | 7k bonus lamp | 8k bonus lamp | p2 disp LED 2 | p2 disp LED 5 | A | 1 | Q66 | drop target C coil | 100 pt chime | 1 | data | data | 1 |
| 2 | unused | unused | 4k bonus lamp | 6k bonus lamp | p2 disp LED 3 | p2 disp LED 4 | B | 2 | right gate coil | C bumper coil | 10 pt chime | 2 | blank | blank | 2 |
| 3 | unused | special w/lit switch | 1k bonus lamp | 2k bonus lamp | shoot again lamp | unused | C | 3 | Q62 | L slingshot coil | play counter | 3 | +6v dc | +6v dc | 3 |
| 4 | 10 pt rail switch | ball in play switch | unused | 3k bonus lamp | unused | unused | D | 4 | flipper power relay | drop target B coil | unused | 4 | ground | ground | 4 |
| 5 | outhole switch | R bumper switch | 9k bonus lamp | 5k bonus lamp | unused | unused | E | 5 | unused | unused | unused | 5 | clock | clock | 5 |
| 6 | L bumper switch | R collect val switch | p1 disp LED 1 | score display E | unused | unused | F | 6 | unused | drop target D coil | replay counter | 6 | +5v dc | +5v dc | 6 |
| 7 | L collect val switch | R slingshot switch | score display H | p1 disp LED 3 | unused | unused | H | 7 | 40v return | R bumper coil | unused | 7 | LED 5 | 7 | |
| 8 | C bumper switch | L slingshot switch | L 1k pt lamp | unused | unused | unused | J | 8 | 40v return | unused | unused | 8 | LED 3 | 8 | |
| 9 | drop target C switch | drop target D switch | L 2k pt lamp | unused | unused | unused | K | 9 | 40v return | drop target A coil | unused | 9 | LED 1 | 9 | |
| 10 | unused | L 3k pt lamp | unused | unused | unused | L | 10 | +5v dc | unused | Q30 | 10 | LED 4 | 10 | ||
| 11 | roll tilt switch | credit button | unused | L 4k pt lamp | unused | unused | M | 11 | +5v dc | unused | unused | 11 | LED 2 | 11 | |
| 12 | raise drop A switch | raise drop D switch | 2X bonus lamp | 10k bonus lamp | unused | unused | N | 12 | +5v dc | outhole coil | unused | 12 | |||
| 13 | close gate switch | R 1k pt lamp | 3X bonus lamp | unused | unused | P | 13 | 5v return | R slingshot coil | 1000 pt chime | 13 | ||||
| 14 | 500 pt rollover switch | raise drop B switch | R 2k pt lamp | R 4k pt lamp | unused | unused | R | 14 | 5v return | unused | knocker coil | 14 | |||
| 15 | raise drop C switch | E.B. w/lit switch | special lamp | R 3k pt lamp | unused | unused | S | 15 | 5v return | L bumper coil | GI relay? | 15 | |||
| 16 | slam tilt switch | 2P jumper | unused | unused | unused | unused | T | 16 | |||||||
| 17 | test button | p2 disp LED 1 | extra ball lamp | unused | unused | U | 17 | ||||||||
| 18 | unused | unused | unused | unused | V | 18 | |||||||||
| 19 | 2P jumper | unused | credit/start button | unused | unused | W | 19 | ||||||||
| 20 | score display 24 | coin 3 | coin 3 | unused | unused | X | 20 | ||||||||
| 21 | credit disp clock | score display 2 | coin 2 | coin 2 | unused | unused | Y | 21 | |||||||
| 22 | p2 disp clock | p1 disp clock | coin 1 | coin 1 | drop target B switch | drop target B switch | Z | 22 | |||||||
| 23 | score display 3 | score display 23 | +5v dc out | +5v dc out | +5v dc out | +5v dc out | a | 23 | |||||||
| 24 | p2 disp blank | unused | slam tilt switch 2 | drop target A switch | drop target A switch | b | 24 | ||||||||
| 25 | p1 disp blank | all disp data | cabinet switch ret | cabinet switch ret | pf switch ret | pf switch ret | c | 25 |
3.4 Relay/Solenoid Drivers
3.4.1 Generation 1
Generation 1 games operate a bit differently than most contemporary solid state games.
Passive coils (such as the slingshots and pop bumper) fire like they would on any other early solid state game--the switch is closed, and the coil fires. The real difference is with the computer-controlled coils.
First, the wiring for the coils is a bit backwards from contemporary solid state games. On one of the coil lugs, there are wires daisy chained to each coil for a ground connection. Attached to the other lug is a single wire that carries +24 DC voltage. Each wire is on its own circuit. Each circuit is closed when a corresponding relay is energized.
When a relay is energized, it closes the +24VDC circuit to a coil, causing it to fire.
All the relays are driven by the relay driver board. No coils are actually directly controlled by this board--this board is only responsible for energizing relays, which in turn, completes circuits that fire coils (or activate other circuits, such as general illumination).
The relay driver board can receive its instructions from a couple different boards, depending on what what function the coil serves and what state/mode the game is in.
3.4.1.1 Dyno-mite
While the relay drive board is fully populated, not all the transistors are actually in use.
| Pin | Transistor | Relay |
|---|---|---|
| B | Q22 | Replay Relay |
| C | Q23 | Ball Reset Relay |
| D | Q24 | Gate Relay |
| E | Q19 | Game Relay |
| F | Q20 | Tilt Relay |
| H | Q21 | Playfield Lights Relay |
| K | Q17 | Target A Relay |
| L | Q18 | Target B Relay |
| M | Q13 | 10 Point Relay |
| N | Q14 | 100 Point Relay |
| P | Q15 | 1000 Point Relay |
| U | Q7 | Target D Relay |
| V | Q8 | Target C Relay |
4 Problems & Fixes
4.1 Fuse Holders
The fuse holders in all full-size Allied Leisure pinball machines are known for poor tension and clips breaking easily because of the thin, weak metal that was used. This can lead to intermittent and unreliable operation.
In order to ensure proper and reliable operation, go through and replace all the fuse holders. This is a required modification.
A strip of original fuse holders. Notice that at least one of the fuses is basically falling out of its holder.
An original fuse holder strip. Notice all the bent and broken clips.
Fuse holders replaced with Bussmann BK/S-8001-1-R holders in Dyno-mite.
Make sure to label the wires in some way before desoldering so that they don't get mixed up accidently. The easist way to desolder the holders without accidently melting the insulation on neighboring wires is to start with the bottom most fuses of each strip and work your way up.
Drill a hole on each black dot for each mounting screw. This way, the fuse holder will be level with the labels and it will be easy to tell which label corresponds with which fuse holder. A #6 1/2" screw can be used to mount each new holder.
When soldering the wires to the new fuse holders, start from the bottom most fuse, and work your way up. This should help prevent the soldering iron from accidentally grazing and melting the insulation of neighboring wires, like when desoldering the original strip of fuse holders.
5 Parts Substitutions & Replacements
5.1 Coils
Note: Because there are a lot of nylon/plastic parts, it's important to make sure the coil is not too powerful, or it may damage these (irreplaceable) parts.
- 264-1-102 (11 ohms). Uses 26awg wire. Substitute: Williams A2-26-1300 (12 ohms) or AE-26-1200 (10.7 ohms, but might be too strong) (needs verification). Marco Specialties has a 264-1-102 aftermarket coil, and it has two wrappers on it--the hidden wrapper has a number of B-27-2300, but it is not actually a B-27-2300 coil.
- 264-1-46 (9 ohms). Uses 26awg wire. Substitute: Williams A-26-1100 (9.4 ohms) (needs verification)
Note: Williams coils are slightly longer than genuine Allied Leisure coils, however, since the brackets are slotted, coils that are a different length can be accommodated to a certain degree.
5.2 Coil Sleeves
All of the coils originally came with metal coil sleeves. They should all be replaced with modern nylon coil sleeves. Don't bother to clean or burnish the old metal ones--just throw them away or recycle them.
The metal sleeves have more drag on the plungers than the newer nylon style sleeves. The new nylon sleeve upgrade will give flippers and other assemblies more power, and cause less wear on the plungers.
Since no suppliers currently keep track of part numbers for Allied Leisure coil sleeves, simply measure the metal sleeves and find the closest match available. PBResource should carry all the sizes needed.
| Coil | Quantity | Replacement Sleeve |
|---|---|---|
| Flippers | 2 | 2-1/16" sleeve |
| Drop Targets | 4 | 2-1/2" bell sleeve |
| Chimes | 3 | 2-1/2" bell sleeve |
| Knocker | 1 | 2-1/2" bell sleeve |
| Outhole Kicker | 1 | 1-5/8" sleeve |
| Slingshot Kickers | 2 | 1-5/8" sleeve |
| Pop bumper | 1 | 1-5/8" sleeve |
5.3 Playfield
5.3.1 Generation 1
5.3.1.1 Lamp Sockets
Many of the lamp sockets are flaky after 40 years and are in need of replacement.
- 1-1/8" #44/#47 lamp sockets: #E-120-127. Pinball Life Marco Specialties All Electronics
- 1/2" #44/#47 lamp sockets: #E-120-81. Marco Specialties
- Coin door lamp sockets: Bally/Williams A-17807 (without the diode) or A-17806; with some modifications. PBResrouce.com, Bay Area Amusements Remove the middle solder tab by bending it back and forth a few times. Carefully bend the remaining two solder tabs so that they are flat with no bend in them. Bend the bracket so that the lamp is perpendicular to the screw hole.
- Pop bumper lamp socket: Bally E120-25 / Gottlieb A131
A-17806 / A-17807 unmodified
A-17806 / A-17807 modified
A-17806 / A-17807 modified
5.3.1.2 Rubbers
A couple rubber sizes notated in the parts manual for Generation 1 games are slightly too large. Here is a list of the official and recommended rubber sizes:
Official rubber sizes:
- (8) 3/8"
- (5) 1-1/2"
- (1) 2" (small upper right plastic)
- (4) 3-1/2" (large upper plastics & slingshots)
Recommended rubber sizes:
- (8) 3/8"
- (5) 1-1/2"
- (1) 2" (small upper right plastic)
- (2) 3" (large upper plastics)
- (2) 3-1/2" (slingshots)
5.3.1.3 Flippers
There are no readily available flipper bats for Generation 1 games. However, Generation 2 parts can be substituted. Since the shaft of a generation 2 flipper is larger than a generation 1 flipper, the flipper bushing will need to be replaced.
- (2x) 264-5-31 flipper bushing
- (2x) 264-5-76 flipper arm
- (2x) #6 x 1/2" or 3/4" phillips screw
- (2x) #6 washer
- (4x) 1/8" x ? rivets or ? screws
- (2x) (optional) 264-71-83 EOS switch
- Disassemble the flipper assembly and remove it from the playfield
- Drill out the two rivets holding the flipper bushing to the plate.
- There are two possible options for securing the new flipper bushing.
- Rivet the new bushing to the plate. Use a transfer punch tool on the rivet, then finish by squeezing the rivet with channel locks. There is very litter clearance between the rivet and the barrel of the bushing, so a rivet die might not fit. Pinrestore's die was reportedly a small enough diameter to be a possibility, but this was untested. There is a gap of 5/32" between the bushing's barrel and the center of the rivet, so the outside diameter of the die would have to be 5/16" (0.3125") or less in order to be centered on the rivet.
- Mount the plate onto the playfield, screw down the new bushing using the existing screw holes, drill new pilot holes for the other two holes, and use two more screws to secure the bushing.
- Reassemble the flipper assembly
- The large phillps screw from the generation 1 flipper shaft will not fit on the generation 2 flipper shaft. Use the #6 screw and #6 washer to secure the cam onto the flipper shaft.
- If replacing the EOS switch, disassemble the stack and put each support blade below each leaf blade. Adjust so there is a 1/8" gap between the contacts when the flipper cam opens the switch. Also, the longer leaf may need to be trimmed 1/16" or 1/8" to avoid brushing against the cam.
Original flipper assembly
Replacement bushing riveted (top)
Replacement bushing riveted (bottom)
Flipper assembly assembled with new parts
Flipper assembly with plunger pulled in
Flipper assembly with retaining screw installed
5.4 Backbox
5.5 Cabinet
5.5.1 Relays
- Sigma 67R4-24DC (4PDT) relay substitute: NTE R12-17D3-24; Newark, Allied Electronics
5.5.2 Chimes
- Solenoid Plunger 235-1-45 substitute: Gottlieb Plunger GTB-A1487+
- Solenoid Bracket #2 264-3-53 substitute: Gottlieb EM slingshot coil bracket (Part #A-295)
- Chime Bar Grommet 235-8-119 substitute: Gottlieb GTB-2752
- Flat Nylon Washer 10190045 3/16" ID substitute: Gottlieb GTB-104316E
5.5.3 Playfield Rails
The playfield rails inside the cabinet appear to be nearly identical to the playfield rails found in Gottlieb System 1 games. However, the Allied Leisure rails are painted what what looks like a heat-resistant flat black, rather than left bare.
5.5.4 Legs
Generation 1 Allied Leisure legs are 29.5", painted gray, and have a 5-1/4" rib (instead of a rib going down the whole length of the leg). The leg is pinched slightly around the length of the rib. The placement of the holes for the bolts are non-standard and will not match the spacing on legs from other manufacturers (the bolt holes are spaced further apart on Allied Leisure legs). The original part number was 264-3-42.
If replacement legs are needed, new holes will need to be drilled in the cabinet with new leg bolt plates, or holes will need to be hogged out in the newer legs. Approximate visual style matches:
- A Gottlieb 28.5" dark gray non-ribbed leg might be a close possible substitution (Part LEG-28GR from PBResource).
- A Williams System 11 28.5" half-rib leg might also be a close substitution.
6 Recommended Modifications
6.1 Generation 1
6.1.1 Player-Up Logic Board
In order to assist with game diagnostics concerning the ball-in-play count or the players, certain jumpers can be replaced with LEDs in order to more easily determine what the logic board is doing. The LED numbering starts at zero, so any time a value is actually zero, that LED will light, just like when a value is actually. 1, 2, 3, etc. If an LED does light up for any value, then further troubleshooting may be needed.
- Player-Up section
- 2-player game: LD20, LD21, LD22
- 4-player game: LD20, LD21, LD22, LD23, LD24
- Legend (player #): LD20=0, LD21=1, LD22=2, LD23=3, LD24=4
- Number of Players section
- 2-player game: LD27, LD28, LD29
- 4-player game: LD27, LD28, LD29, LD30, LD31
- Legend (# of players): LD27=0, LD28=1, LD29=2, LD30=3, LD31=4
- Ball-in-Play section
- LD34, LD35, LD36, LD37, LD38, LD39
- Legend (ball #): LD34=0, LD35=1, LD36=2, LD37=3, LD38=4, LD39=5
Contrary to the way these sections are boxed in with the PCB mask/labels, this is how they should actually be sectioned off instead:
7 Safety
7.1 Generation 1
If any work or adjustments need to be performed in the power supply section of the cabinet, the game should be unplugged for at least two hours in order to allow the large high-voltage capacitors to discharge to safe levels. Otherwise, getting hit with significant voltage levels, or shorting out and damaging components is a real possibility.
Because this was early days for solid state games, they weren't as refined games in later years, and as a result, there are a lot of exposed contact points in the power section and also very little grounding.
8 Documentation
8.1 Manuals & Schematics
Manuals, schematics, and theory of operation guides can be obtained from flippers.com. PBResource.com may also have the paperwork for certain games.
8.2 Parts Catalog
The 1976 parts catalog is available as a PDF from flippers.com
8.3 Service Bulletins
8.3.1 Generation 1
This includes modifications to the game's power sections which are not included in the original schematics: Allied Leisure Service Bulletin - 180V Power Supply & 5V Regulator Modifications
8.4 General Information
Some information on Generation 2 games can be found on flippers.com
8.5 Errors
8.5.1 Incorrect Fuse Labels
On Dyno-mite, the bottom panel has an incorrect fuse value for the 5VDC fuse in the upper left. 5 Amp is printed on the label, however, the schematics call for an 8 Amp fuse. For later games, be sure to check the schematics to verify the correct fuse value.
8.5.2 Incorrect Relay & Timing Circuit Labels
In Dyno-mite, the row of relays on the bottom panel correctly correspond to their labels. However, the "Timing Circuits" that correspond the Relays for targets A through D are mislabeled.
The left-most terminal strip in the timing circuits section should be designated "D", followed by "C", "B", and "A" all the way on the right.
To check which terminal strip is associated with each relay:
- Remove relays for targets A through D from their sockets
- On one of the the terminal strips in the "Timing Circuits" section, touch one of the multimeter leads on the bottom terminal (closest to the bank of relays).
- Use the multimeter's other lead to probe pin 14 of each relay socket until the multimeter buzzes. When it buzzes, label the terminal strip appropriately to match the relay's label.